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Xpert3 – Painless Profiling for Perfect Oven Recipes! |
- Create an OVEN signature file for your oven! No matter what model or age!
- Designs robust profiles and develops oven settings
for over 550 different pastes without leaving your office
- Transposes profiles from machine to machine, even if
the ovens are made by different oven manufacturers
- Automatically verifies that your robust target profile
is actually achieved
- Substantially reduces line set-up/changeover time while
improving PCB yield rates
- Insures identical replication of target robust profile….
machine to machine and location to location…consistent
PCB quality worldwide
- Extremely simple software interface…. makes you
an instant reflow “Xpert
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Features / Benefits
- Out-of-the-Box Recipe Generation
- Develop the process at your desk rather than out at the
oven
- Expedites Process Replication from Oven to Oven
- Reduces oven Setup Time by 60% (Real world results)
- Lead-Free Paste? No Problem!
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AutoM.O.L.E.®Xpert-3 Systems provide the Engineer with the tools to automatically Plan Robust Target Profiles for reflow ovens right at their desk. The Planning and Setup stages are expedited by a feature-rich display giving Engineers the tools to consider the oven characteristics per convection rate, solder paste specifications, hot and cold components and laminate thickness effects upon the assembly. Remote Recipe Development can be transferred to manufacturing, or Auto-Predict Verification can be accomplished automatically with the addition of the Oven Installation Kit. This kit is sold as an upgrade [no M.O.L.E.® included] with a software unlock license for one brand [family] of ovens. The software is covered under U.S. Patent No. 6,799,712.
Please click here if you would like to receive more information including a working demo of the software.
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Profile Planning and Automatic Setup
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1. Target Profile Parameters:
This Status box contains information about the designed Robust Profile.
2. Zone Max. Deltas: Largest zone temp. setpoint difference the oven
allows
3. Typical Setpoints: These are a range of Setpoints based on a .062"
(1.6mm) board.
4. Paste Spec. Ramp: The straight-line slope in degrees per second
measured from the intersection of the Process Origin and the Start Temp
to where the profile reaches the Soak Begin Temp.
5. Paste Spec. Soak: The number of profile temperature values that
fall between Soak Begin Temp and Soak End Temp Times the log interval.
6. Paste Spec. Spike: The straight line slope in degrees per second
measured from where the profile reaches the Soak End Temp to where the profile
reaches a Peak temp value. |
7. Paste Spec. Liquidous:
The amount of time the profile spends above the solder liquidous temperature
8. Zone Max. Setpoint: The highest zone setpoint that the oven allows.
9. Paste Spec. Summary: The summary of the selected Target Profile
paste.
10. Speed Adjust: Manually adjusts the oven conveyor speed for the
Target Profile.
11. Robust Profile Actual: Profile Parameters
extracted from the Robust Profile.
12. Target File Management: Where the user
Loads and Saves Target Profiles.
13. Transpose Profile: Transforms an existing
profile (MDM file) to a new oven.
14. New Wizard: A wizard to guide a user to
create a new Target Profile. |
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The Xpert-3 system includes:
- Software / License
- Signature Board
- Desktop Download / Charging Station
- Manual
- Carrying Case
- Additional licenses may be purchased
- Kit requires a Xpert Ready MOLE which is not included
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Specification
- Software Media: CD ROM - 12 Megabytes
- Operation of Xpert-3 requires access to a SuperM.O.L.E.® Gold Xpert-Ready
Thermal Profiler
- PC System:
- Hard Drive Free Space: 100 Megabytes
- RAM: 32 Megabytes minimum
- Processor Speed: 166 MHz minimum
- Display: 600 x 800 minimum (768 x 1024 preferred)
- COM Port: 1- RS232 (EIA Standard)
- Power (Wall transformer):
- Output: 9VDC 1.8 Watts
- Input: 120 VAC North American Plug or 230 VAC European Plug or
240 VAC UK Plug
- Download Station: 102mm width x 127mm height x 26 mm depth ( 4 Inch
x 5 inch x 1 inch)
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Click here to receive more information about
Xpert-3 and the software
Click here
to download the AutoM.O.L.E.®Xpert-3 data sheet
Free on-line Training is available at ECD-U. Click Here for more information on Training for this or any of our other thermal profiling products.
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